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Gerber CNC

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Prerequisites for Gerber CNC Badging:

  1. Prior Experience Required: Before getting certified for the Gerber, members must:
    • Be already badged and experienced on the Shapeoko.
    • Have experience performing operations like through-cuts, engraving, etc.
    • Have completed a minimum of 3 projects on the Shapeoko.
  2. Safety Benchmark:
    • Members should have a clean track record with no incidents such as hitting workholding clamps or cutting into the table.

Safety Rules for Gerber CNC Operation:

  1. Tape Perimeter Barrier:
    • This barrier must be erected whenever possible when the CNC is in operation.
  2. Safety Buddy Requirement:
    • If a member needs to be inside the perimeter for any reason while the tool is powered, they must have a safety buddy present.
  3. Emergency Stop (Estop) Usage:
    • The Estop button must be pressed whenever tool changes are made.
  4. Stay Attentive:
    • Operators must remain with the machine while it's running. Do not leave it unattended.
  5. Responsibility for Others:
    • Operators are responsible for the safety of others in the vicinity.
    • Ensure others are at a safe distance and out of harm's way when the machine is in operation.
Prerequisite
Shapeoko Mill
Watch Video
Complete these items to earn the badge.
  • Gerber CNC Router
  • Video watched? Quiz taken? Any questions?
  • Verify Shapeoko experience, ask about min of 3 projects they did
  • What are the safety requirements for this tool?
  • Buddy
  • Outside barrier anytime it’s running
  • Estop on tool changes
  • You have to watch it
  • You are responsible for the safety of others: make sure they are out of the way
  • If they have a cut file ready use that, otherwise make one. To make sure the file is safe:
  • Where is the datum located?
  • What material thickness was used?
  • What speeds and feeds did you use?
  • Load toolholder
  • Collet loaded properly
  • Tool tightened as hard, appropriate stick out
  • Warmup:
  • Filter vacuumed
  • Rails wiped and vacuumed
  • Turn on air
  • Turn on machine
  • Machine homed
  • Spindle warmed up (16k for 3 mins)
  • Tool loaded (estop pressed, tool and spindle cleaned)
  • Work clamped
  • Vacuum if appropriate, relevant ducts used
  • Clamps placed well and tightly, at declined angle
  • If screws are needed, place them between channels, and trim MDF when they’re removed
  • Load CAM file
  • Touch off work piece, Z 2” up for test run, then final height
  • Practice using pause (p) and resume (s), spindle speed override
  • Cleaning up tool
  • Replacing accessories, bit, collet
  • Vacuumed up after use
  • Air off
  • Box off
  • If you crashed, what would you do?
  • Over travel: click override limits and jog back
  • Stalled motor: reboot box
  • Overheated spindle: Shut down and cool off for 3 hours
  • Report on Slack as appropriate
Badge Checkout Requirement
In person checkout required
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